Ersa GmbH
Booth number: HALL 2 - H2.A38
www.ersa.com
About us
Since obtaining the first patent for an electric soldering iron in 1921, Ersa has been driving innovation in electronics manufacturing: We have digitized manual soldering (i-CON TRACE) and developed pioneering hybrid rework systems, and the HOTFLOW, POWERFLOW and VERSAFLOW systems are leading in reflow, wave and selective soldering. Customer focus is an essential part of Ersa's DNA, which is ensured by 10 subsidiaries and an international sales & service network around the globe. As a system supplier for smart line configurations, we support megatrends such as automation and digitalization, offering high-quality assembly processes that combine intelligent press-fit technology with VERSAPRINT 2 TIM (Thermal Interface Material). Our innovation, your solution. What are your requirements?
Address
Leonhard-Karl-Str. 24
97877 Wertheim
Germany
E-mail: info@ersa.de
Phone: +49 9342 8000
Internet: www.ersa.com
Plot No. 16A, Bommasandra Industrial Area, Bommasandra Attibele Hobli, Anekal Taluk
560099 Bangalore
India
E-mail: india@kurtzersa.com
Phone: +91 973 9545461
Internet: www.ersa.com
Contact person:
Tobias van Rossem
E-mail: tobias.rossem@kurtzersa.de
Dietmar Wolpert
E-mail: dietmar.wolpert@kurtzersa.de
HR 600 P – high-precision automated rework
The Ersa HR 600 P rework system is focused on precision and automation. It reliably processes small SMT components and BGA sizes of up to 60 x 60 mm.
Key Features:
PCB sizes up to 642 x 423 mm
Over 6 kW heating power: 800 W top-side hybrid heating head, 5,400 W bottom-side IR heating in 6 zones
Intuitive graphic user interface for optimal temperature profiles
Effective non- contact removal of residual solder with Auto-Scavenger. Minimal residues (~20 µm) on the cleaned pads provide for successful component installation.
The HR 600 P is available in different versions, e.g. with a lowered heating cassette creating free space of up to 65 mm on the underside of the assembly. The Auto Scavenger module can be retrofitted separately. Regular software updates ensure future-proof and efficient use.
Your Advantages:
Highly automated rework platform
Reliable removal of residual solder
Suitable for large assemblies
Flexible heating technology
Future-proof operating software
VERSAFLOW FIVE – redefinition of selective soldering
The VERSAFLOW FIVE offers the best soldering quality, combining innovative technology with maximum flexibility and energy efficiency. It is ideal for complex mixed assemblies and variable production volumes.
Key Features
VERSAFLEX 2.0: soldering module with 2 independent solder pots that allow for parallel processing of different soldering tasks without any waiting time
Extended PCB format flexibility: Processing of flat assemblies up to 685 mm in length, or two assemblies up to 320 mm
Matrix heating system: Individually controllable IR emitters in 6 segments
Automated systems: Self-cleaning flux nozzles and an automatic nozzle changer reduce downtime and increase process reliability.
Visual status display per module: LED strips allow for quick identification of operating status.
Your Benefits:
High flexibility & productivity
Highest soldering quality due to increased process reliability
Minimized consumption of resources
Reduced standstill- & maintenance time
Future-proof investment due to innovative technology
POWERFLOW FIVE – Next-generation wave soldering
POWERFLOW FIVE ensures high efficiency and flexibility with innovative technologies. It realizes high throuput even with complex assemblies.
Key Features:
Solder module with dynamic Z-axis control: more flexibility for sequential soldering and the use of solder masks
SMART WAVE GUARD: Regular monitoring and automatic adjustment of the wave height
Hybrid heating technology: increases heat transfer efficiency by up to 30% while consuming the same amount of energy
SMART IR RADIATION: intelligent standby mode reduces energy consumption by up to 10%
SMART ELEMENTS® technology: Extends operating time to the next cleaning cycle by up to 30% and improves soldering quality
Low-maintenance heavy-duty conveyors: for assemblies weighing up to 25 kg
Your benefits:
Reliable and reproducible soldering results
Energy savings due to smart heating technology
Minimal maintenance costs due to increased maintenance intervals and easy-to-change parts
Diverse interfaces
POWERFLOW ONE – your entry into wave soldering with Ersa
The compact POWERFLOW ONE, measuring just 2.60 m in length, is the cost-effective entry into the Ersa wave soldering portfolio, focusing on the essentials and combining excellent value for money with proven Ersa quality. The basic version has one wave former and is designed for stand-alone operation with a soldering frame. The reduced solder pot volume supports cost-efficient operation. Optional extensions enable upgrades up to high-performance inline operation.
Key Features
• Small footprint: only 2.60 m in length
• Powerful preheating module with 3 cassettes (2x medium wave, 1x IR emitter)
· Ersa KE.ON: State-of-the-art software technology for system control
· Proven Ersa solder pot technology with a volume of only 320 kg
• Nitrogen option
• Optional finger conveyor
• Optional inline capability
Your Benefits
• Cost-efficient operation
• Minimized downtime and maintenance times
• Ideal for smaller electronics manufacturers
• Access to the global Ersa service network
VERSAFIT ONE – semi-automatic press-fit machine
The VERSAFIT ONE is a semi-automatic system for press-fit installation of IGBT modules or high-pin-count connectors in power electronics. It combines maximum precision with a compact design and excellent value for money.
Key Features:
• 100% process reliability: Complete monitoring of the press-fit process with reproducible results
• Compact design: Ideal when space is limited
• High flexibility: Quick and easy manual tool change, customized recipes
• Versatile applications: Processes assembly sizes of up to 610 x 610 mm and weighs up to 10 kg
• Sustainable traceability: Optional traceability package for complete process traceability
Your Benefits:
• Powerful and reliable press-fit technology with a compact footprint and attractive price
• Worker-independent press-fit process without force
• Variability through quick tool changes
• Scalable production from prototyping to medium series, addition to inline systems